S-Plan · wiring diagram

S-Plan with a frost thermostat wiring diagram

In short

An S-Plan is a fully pumped heating system with two 2-port motorised zone valves, one for central heating and one for hot water, driven by a programmer, a room thermostat and a cylinder thermostat. Each valve’s end switch feeds the boiler’s switched live, so the boiler fires only while a valve is open: the boiler interlock.

The wired S-Plan with a frost thermostat added: a permanent live from block 1, its call to block 5, set at 4 °C. There is no pipe stat on this canvas: on site a pipe stat on the return is wired in series with it.

S-Plan wired in the DrawWarm simulator

An S-Plan wired in the simulator; this page’s circuit is listed wire by wire below. Wire colours as the lessons teach them. The meter reads what the circuit is doing.

The wiring centre, block by block

A block is a plain conductor: every wire landed on it is joined to every other, and to nothing else. The numbers are the habit the DrawWarm Method teaches, so the next engineer can read your work.

BlockAs the lessons teach itWired here
1Permanent live from the fused spur, and both valves’ greysFused Spur L, Heat-Only Boiler L, 2-Port Valve (heating) G, 2-Port Valve (hot water) G, Dual Channel Programmer L, Frost Thermostat L
2NeutralFused Spur N, Circulation Pump N, 2-Port Valve (heating) N, Heat-Only Boiler N, Room Thermostat N, 2-Port Valve (hot water) N, Dual Channel Programmer N, Frost Thermostat N
3EarthHeat-Only Boiler E, 2-Port Valve (heating) E, 2-Port Valve (hot water) E, Dual Channel Programmer E, Fused Spur E, Circulation Pump E
4Heating demand from the programmer, out to the room thermostatRoom Thermostat L, Dual Channel Programmer 4
5The room thermostat’s call, out to the heating valve’s brownRoom Thermostat SL, 2-Port Valve (heating) B, Frost Thermostat SL
6Hot water demand from the programmer, out to the cylinder thermostatCylinder Thermostat C, Dual Channel Programmer 3
8The cylinder thermostat’s call, out to the hot water valve’s brownCylinder Thermostat 1, 2-Port Valve (hot water) B
10The valves’ oranges in, the boiler’s switched live out2-Port Valve (heating) O, 2-Port Valve (hot water) O, Heat-Only Boiler SL

Every wire, terminal by terminal

FromTerminalToTerminalColour
Heat-Only BoilerPLCirculation PumpLBrown (live)
Heat-Only BoilerEWiring Centre3Green/yellow (earth)
2-Port Valve (heating)EWiring Centre3Green/yellow (earth)
2-Port Valve (hot water)EWiring Centre3Green/yellow (earth)
Dual Channel ProgrammerEWiring Centre3Green/yellow (earth)
Fused SpurEWiring Centre3Green/yellow (earth)
Fused SpurNWiring Centre2Blue (neutral)
Circulation PumpNWiring Centre2Blue (neutral)
2-Port Valve (heating)NWiring Centre2Blue (neutral)
Heat-Only BoilerNWiring Centre2Blue (neutral)
Room ThermostatNWiring Centre2Blue (neutral)
2-Port Valve (hot water)NWiring Centre2Blue (neutral)
Dual Channel ProgrammerNWiring Centre2Blue (neutral)
Fused SpurLWiring Centre1Brown (live)
Heat-Only BoilerLWiring Centre1Brown (live)
2-Port Valve (heating)OWiring Centre10Orange
2-Port Valve (hot water)OWiring Centre10Orange
Room ThermostatLWiring Centre4Black
Room ThermostatSLWiring Centre5Brown (live)
Wiring Centre4Dual Channel Programmer4Black
Cylinder ThermostatCWiring Centre6Grey
Wiring Centre6Dual Channel Programmer3Grey
Wiring Centre8Cylinder Thermostat1Brown (live)
2-Port Valve (hot water)BWiring Centre8Brown (live)
2-Port Valve (heating)BWiring Centre5Brown (live)
2-Port Valve (heating)GWiring Centre1Grey
2-Port Valve (hot water)GWiring Centre1Grey
Circulation PumpEWiring Centre3Green/yellow (earth)
Heat-Only BoilerSLWiring Centre10Orange
Dual Channel ProgrammerLWiring Centre1Brown (live)
Wiring Centre1Frost ThermostatLBrown (live)
Wiring Centre2Frost ThermostatNBlue (neutral)
Frost ThermostatSLWiring Centre5Brown (live)

The truth table

Commissioning proves the system does what each demand asks, row by row, before it is handed over. Polarity and earth continuity come first.

DemandWhat the system does
No demand: programmer hot water off and heating off (room stat calling, cylinder cold)Both valves stay closed; boiler off
Heating only: programmer heating on (room stat calling, cylinder cold)Heating valve opens, hot water valve stays closed; boiler fires and the pump runs
Hot water only: programmer hot water on (room stat calling, cylinder cold)Hot water valve opens, heating valve stays closed; boiler fires and the pump runs
Heating and hot water: programmer both on (room stat calling, cylinder cold)Both valves open; boiler fires and the pump runs
Programmer both on, both stats satisfiedBoth valves closed; boiler off
Frost: programmer off, the frost thermostat callingHeating valve opens; boiler fires and the pump runs

Where it connects

Back to every wiring diagram.

If this is your home: this page is written for heating engineers. Mains wiring and gas appliances are not DIY jobs; call a Gas Safe registered engineer. If you smell gas, leave the building and call the National Gas Emergency Service on 0800 111 999.

Practise it in the simulator.

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